Best Manufacturing Of Furnace & Metal Melting Furnace

ENERGY CONSERVATION & HIGH EFFICIENCY

Efficient and highly-competitive energy consumption index (about 530kwh/T of cast iron)

It takes only 40 minutes for the single furnace to melt! The power of the furnace always reaches the highest state of over 0.96!
During the smelting, the furnace will be always full of medium frequency power output no matter how the condition changes. That is to say, the intermediate frequency power will always be delivered to the furnace with the maximum power during the whole process from smelting to the finished products, even without the manual adjustment of the operator.

Energy Saving

Our furnace is provided with the extremely competitive energy consumption index (about 530 kWh/T of cast iron)! Compared with the common parallel inverter power energy, it can save about 20% electricity.

Harmonic Motion

Achieve international harmonic current and voltage allowable value!
We use full-wave rectifier power supply series. During the whole process, the rectifier is always in a state of running like a diode rectifier. It doesn't produce higher harmonic and basically does neither pollution to the power network nor affect the operation of substation reactive power compensation capacitor.

Coil

The first-class induction coil design can effectively reduce coil losses.
The induction coil loss of medium frequency furnace accounts for 25% of the total power, so the scientific and rational design of the coil is particularly important. When designing the coil, we adopt high-quality TU1 anoxic copper of the aluminum-copper, and the coil joint adopts high silver brazing, which has high conductivity and small loss. To ensure the best spacing of turns, the insulation materials are implanted between turns, therefore, the insulation level is improved and the maximum electric thermal efficiency is obtained.

SAFETY PROTECTION

Safety is our priority. The design of Hengyang Electric Induction Furnace is based on the premise of ensuring safety.

Our products have obtained ISO9001 and CE certified. We have also achieved quality management in accordance with international practice.

Intelligent Circuit Breaker

Intelligent protection function: When the medium frequency power supply equipment is in the state of overload, short circuit, under voltage and single phase grounding fault, the breaker can protect the safety of transformer through the instantaneous trip current and improve power supply reliability. Being designed with a communication interface, the circuit breaker is able to meet the requirements of the control center and automation system.

Furnace Anti-fall Protection Device

The furnace body is equipped with an anti-fall protection device. During the process of tilting the furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling, so as to ensure the safety of the operator on the furnace platform. The protection device is integrated with the furnace body, and the structure is exquisite. It achieves the multiple combinations of firmness, aesthetics, and safety.

Lining Detection (Leak-proof Alarm Function of the Furnace)

Hengyang has a special dual leak-proof furnace alarm function. By using a differential current mode and DC Infusion, we can detect the leaking situation. It provides a very reliable leakage furnace and a full range of quick protection for any ground fault. The detection system has an early warning function. When the lining is thinned to a certain degree, a warning light will be generated in advance to alert the user that the life of the lining will come to an end and that the furnace can be predicted in advance to achieve the goal of safe production.

Water Protection System

Water flow temperature detector is installed at each branch inlet. Once the equipment is lack of water or at an over-high temperature, the system will help the machine alarm and cut off power supply automatically, which can prevent damage caused by the lack of water and ensure the safe operation of the intermediate frequency electric furnace.

STABILITY & ENVIRONMENTAL PROTECTION

Reasonable structure design! Critical production process!

Stabilization

High standard of component selection ensures the stability of the equipment.

① Imported high-pressure carbon-free hose and 304 stainless steel clamp: durable!

② Optical fiber transmission inverter trigger pulse signal plate: a strong ability of anti-interference and stable operation!

③ The high-quality heavy platform Thyristor, square-type water cooling radiator (Hengyang Patent No.): more convenient!

④ Customized capacitor: horizontal structure, safer insulation outer shell. The high-strength magnesium-aluminum alloy makes the product more anti-corrosion and more durable.

⑤ Conductive copper bar: Large and thick copper can reduce heat loss and save energy! With a copper sandblasted surface and anti-oxidation coating, the contact surface of the copper bar is more conductive and the color does not fade which makes the product more beautiful!

⑥ Isolation (exchange) switch: when the furnace is replaced or overhauled, it is possible to control the power failure of one furnace without affecting the normal operation of the other furnace. The design is humanized.

⑦ Plate heat exchange system (Hengyang Patent No.): It can ensure the cooling water temperature in the equipment and prevent the external hard water from entering the power, which can minimize the equipment failure.

Environmental protection

We adopt environmental-friendly dust-removal cover and comply with the national environmental assessment requirements.

Furnace uses whirlwind, side suction heat- preservation furnace cover, and dust hood (ring) to make certain air absorb the dust and waste gas generated in smelting, improving the effect of exhaust emissions and meeting the requirements of environmental impact assessment design.

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Company information

Guangdong Hengyang Furnace Manufacturing Co., Ltd.

Address: Building C6, Wanyang Zhongchuang Industrial District, Zhishan Town, Heshan City，Guangdong Province,China

http://www.hyfurnace.com

Hengyang is a high-tech private enterprise integrating R&D, production, and marketing of induction heating equipment including intermediate frequency furnace. We are also one of the largest leading intermediate frequency furnace manufacturers in China.

A Leader in the Casting industry
To Manufacture World-class Products!

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