We can provide complete equipment production lines for foundry manufacturers, including melting systems, cooling systems, dust removal systems, automatic batching and feeding systems, and pouring systems.
The diversification of products and different cost-effectiveness provide you with more choices and experiences.

Electric furnace transformer refers to the power transformer used for industrial electric furnace smelting, which is a specialized transformer designed based on the working characteristics and operation mode of medium frequency electric furnaces.
The outstanding features of the intermediate frequency furnace dedicated transformer are: designed according to national industry standards and different electric furnace processes, energy-saving and environmentally friendly, anti harmonic, non heating, anti short circuit, and strong overload capacity. Compared with conventional transformers of the same capacity, the melting time is shortened by about 20%, and the power consumption per ton is reduced by about 70 degrees; Calculated at an annual output of 3000 tons, it can save approximately 210000 kWh of electricity annually.

Smoke and dust removal system for metallurgical casting factory

The dust removal of intermediate frequency furnace smelting flue gas adopts a fully enclosed smoke collection form. As this fully enclosed smoke collection hood is a safety cover installed around the furnace, it plays a safety protection role against occasional small explosions during smelting.
Adopting two-stage dust removal: spark capture cyclone dust removal+pulse box bag dust removal+induced draft fan+exhaust pipe, a series of measures are taken to ensure that the temperature of the flue gas entering the bag is not higher than 120 ° C. The air volume is automatically adjusted according to different working conditions to achieve reliable, durable, and energy-saving purposes. It can achieve the capture of flue gas throughout the entire process of feeding, smelting, and iron/steel production

Automatic feeding truck

The furnace switch is an electric quick switching switch used in intermediate frequency electric furnaces: easy to operate, safe and reliable
Easy to use, shortening the time for furnace switching, improving efficiency, reducing the labor intensity of workers, and easily achieving the switching of intermediate frequency power supply between the insulation furnace body and the melting furnace, with great practicality.

Medium frequency furnace body dust collection device

In order to facilitate the overall lining pushing operation, reduce work intensity, and provide efficiency, Hengyang provides an automatic lining pushing mechanism.

Remote Console

When the power cabinet is placed in the basement, the local control panel is used to operate and control the smelting system.
The remote control panel allows operators to start, stop, and reset the power supply on the furnace platform.
The PL and human-machine interface form a convenient melting manager, which includes functions such as automatic oven drying, cold furnace start-up, fault diagnosis, fault information display and storage, operation information display, system status display, etc.  

Furnace weighing system
According to customer requirements, a weighing system can be installed in the furnace body, and the weight data of the molten iron can be transmitted to the operating platform PLC and displayed through a touch screen, which is convenient and intuitive to reflect the current weight of the molten liquid in the furnace body, making it easy for operators to adjust the composition and arrange production. At the same time, it can also achieve automatic melting of the system, automatically control the weighing and transportation of furnace materials according to the formula of each brand's material list, automatically compensate for errors, automatically alarm for out of tolerance, print and record ingredient data, with high ingredient accuracy and fast speed; Accurate ingredients ensure stable composition of molten iron, providing a strong guarantee for producing high-quality molten iron!

Electromagnetic batching loading and unloading system
Electromagnetic disk batching system: used for the distribution and transportation of magnetic metal furnace materials, with two methods: microcomputer controlled automatic batching and manual magnetic adjustment batching; Microcomputer automatic batching can ensure stable and accurate quality of molten iron, reduce quenching and tempering time, and improve casting quality. Conveyor and transfer mechanisms can also be configured.

Electromagnetic disk loading and unloading system: used for lifting pig iron, recycled materials, scrap steel and other bulk metal furnace materials and steel plates after casting steel and iron casting workshops in metallurgy and machinery factories. It can also be used for casting sand cleaning, casting suction lifting and other occasions. Greatly reducing the labor intensity of workers, making automatic and precise batching possible, with significant economic benefits.

Steel ladle and ladle roaster
The vertical ladle roaster is a device that heats the ladle to meet the process requirements within a certain period of time, and can quickly heat it up. This device adopts a vertical structure and covers vertical elevation angle opening and closing. The driving force is provided by an electric push rod installed on the ground, and the traction pull plate and hollow rotating shaft drive the cover on the rotating arm to rotate 85 ° together, so that the ladle can be lifted and pulled away. The combustion air is directed upwards from the side of the ground support to create a hollow rotating shaft, which is then guided by the rotating joint to the hollow rotating arm beam, and finally causes the burner to participate in combustion.