CUSTOMIZED
WHY CHOOSE HENG YANG
ENERGY CONSERVATION & HIGH EFFICIENCY
Efficient and highly-competitive energy consumption index (about 530kwh/T of cast iron)
Efficient
Single furnace melting time can be as fast as < 40 minutes! power factor of the furnace is always reached the highest state (≧0.96)!
During the smelting, no matter how the furnace condition changes, the medium frequency power supply always full power output. That is to say, without the operator manual adjustment, the whole process from smelting to the end , the intermediate frequency power supply will always be able to deliver the maximum power to the furnace.
Energy Saving
Extremely competitive energy consumption index (cast iron about 530 kwh/T)! Compared with common parallel inverter power energy saving about 20%.
Harmonic Motion
Achieve international harmonic current and voltage allowable value!
Using full-wave rectifier power supply series, in the whole working process of the rectifier is always in a state of full open (equivalent to a diode rectifier), do not produce higher harmonic, basic no pollution to power network, does not affect the operation of substation reactive power compensation capacitor.
Coil
Firs-class induction coil design can effectively reduce coil losses.
The induction coil loss of medium frequency furnace accounts for 25% of the total power, so the scientific and rational design of the coil is particularly important. When designing the coil, we adopts the high quality TU1 anoxic copper in aluminum copper, and the coil joint adopts high silver brazing, which has high conductivity and small loss. To Ensure the best spacing of turns, the insulation materials are implanted between turns, the insulation level is improved and the maximum electric thermal efficiency is obtained.
SAFETY PROTECTION
Safety is our priority. The design of Hengyang Electric Induction Furnace is based on the premise of ensuring safety.
Safety is our priority. The design of Hengyang Electric Induction Furnace is based on the premise of ensuring safety.
Our products have obtained ISO9001 and CE certified. We have also achieved quality management in accordance with international practice.
Intelligent Circuit Breaker
Intelligent protection function: When the medium frequency power supply equipment is in the state of overload, short circuit, under voltage and single phase grounding fault, the breaker can protect the safety of transformer through the instantaneous trip current and improve power supply reliability. Being designed with a communication interface, the circuit breaker is able to meet the requirements of the control center and automation system.


Furnace Anti-fall Protection Device
The furnace body is equipped with an anti-fall protection device. During the process of tilting the furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling, so as to ensure the safety of the operator on the furnace platform. The protection device is integrated with the furnace body, and the structure is exquisite. It achieves the multiple combinations of firmness, aesthetics, and safety.

Lining Detection (Leak-proof Alarm Function of the Furnace)
Hengyang has a special dual leak-proof furnace alarm function. By using a differential current mode and DC Infusion, we can detect the leaking situation. It provides a very reliable leakage furnace and a full range of quick protection for any ground fault. The detection system has an early warning function. When the lining is thinned to a certain degree, a warning light will be generated in advance to alert the user that the life of the lining will come to an end and that the furnace can be predicted in advance to achieve the goal of safe production.


Water Protection System
Water flow temperature detector is installed at each branch inlet. Once the equipment is lack of water or at an over-high temperature, the system will help the machine alarm and cut off power supply automatically, which can prevent damage caused by the lack of water and ensure the safe operation of the intermediate frequency electric furnace.

STABILITY & ENVIRONMENTAL PROTECTION
Reasonable structure design! Critical production process!
✅ Imported high-pressure carbon-free hose and 304 stainless steel clamp: durable!
✅ Optical fiber transmission inverter trigger pulse signal plate: a strong ability of anti-interference and stable operation!
✅ The high-quality heavy platform Thyristor, square-type water cooling radiator (Hengyang Patent No.): more convenient!
✅ Customized capacitor: horizontal structure, safer insulation outer shell. The high-strength magnesium-aluminum alloy makes the product more anti-corrosion and more durable.
✅ Conductive copper bar: Large and thick copper can reduce heat loss and save energy! With a copper sandblasted surface and anti-oxidation coating, the contact surface of the copper bar is more conductive and the color does not fade which makes the product more beautiful!
✅ Isolation (exchange) switch: when the furnace is replaced or overhauled, it is possible to control the power failure of one furnace without affecting the normal operation of the other furnace. The design is humanized.
✅ Plate heat exchange system (Hengyang Patent No.): It can ensure the cooling water temperature in the equipment and prevent the external hard water from entering the power, which can minimize the equipment failure.
Environmental protection
We adopt environmental-friendly dust-removal cover and comply with the national environmental assessment requirements.
Furnace uses whirlwind, side suction heat- preservation furnace cover, and dust hood (ring) to make certain air absorb the dust and waste gas generated in smelting, improving the effect of exhaust emissions and meeting the requirements of environmental impact assessment design.

Marketing Network
Grasp The Whole Picture, Map Out The Strategy!

Our Progress and Honor
Service localization, brand globalization! HengYang products has alarge number of exports to
Russia, Iran, Sudan, Uzbekistan, Egypt, Sudan, Zimbabwe, and United States etc.; more than 70
countries or regions, and in some countries is equipped withdistribution agencies. we have
accumulated rich experience in foreign service, familiar with and reespect the cultural&customs
of various countries, which is unmatched by many manufacturers.
Our Market Positioning and Operation
Our market positioning and operation:
" Wins Market with high quality instead of low price","Casting industry leading benchmark To build up a world-class pproducts", Our critical production process and highly competitive energy consumptionIcan make you feel worth it!
To provide customers with first-class induction melting furnace products iwe always follow the highest standards to design the products and procure raw materials. Coredevices of the equipment are all top brands.
Core competitiveness comes from our engineers team and proprietary products with over 10 terms
patent products of independent intellectual property riglhts
We have independent technical research and development team and iindependent after-sales
service system, and carry out regular and intimate trackirng service for customers


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A Leader in the Casting industry To Manufacture World-class Products!
Hengyang is a high-tech private enterprise integrating R&D, production, and marketing of induction heating equipment including intermediate frequency furnace. We are also one of the largest leading intermediate frequency furnace manufacturers in China.

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