Product Category
Heating Equipment For Steel Billets Before Rolling, Heating Of Square Billet Fittings
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Parameters
Product Description
Main purpose
Used in the heat treatment process of metal materials before rolling, forging, extrusion, hot sintering, and bending, as well as in the heat treatment processes such as quenching, tempering, and annealing of metal materials. Among them, Hengyang Company has launched a new transverse heating equipment for steel billets in the rolling mill, which is more efficient, energy-saving, occupies a smaller area, and is more convenient to use than traditional longitudinal heating equipment for steel billets.
Thermal equipment generally consists of intermediate frequency power supply, electric heating capacitor, induction furnace body, and other components. The fully automatic equipment also includes an automatic feeding sorting device, a flat vibration feeding or chain feeding device, a pressure roller feeding device, and a temperature automatic control system.
Product Features
The use of medium frequency heating for metal materials is currently one of the best heating methods commonly used. It has been widely used in many fields that use oil, gas, and coal heating. Compared with traditional fuel, coal, or other similar heating products, its characteristics are faster heating speed, higher efficiency, and reduced production costs; Low thermal radiation, low labor intensity, and meet environmental protection requirements Low pollution; The advantages of uniform temperature, easy control, low oxidation and burning loss, high degree of automation to ensure product quality, and production on semi-automatic and fully automatic machine tools.
Equipment Composition
Thermal equipment generally consists of a main cabinet, electric heating capacitors, induction furnace body, feeding and discharging transmission devices, and temperature measurement equipment. When fully automated, it also includes PLC programmable controllers, HMI human-machine interfaces, industrial control computer systems, industrial control configuration software, and various sensors.
There are four main types of furnace lining materials: silicon carbide, white corundum, stainless steel, and integral knotting; We will design and select a suitable one based on its purpose and structural characteristics.
===Main models and technical parameters===
| Equipment Model | Power Input (Three - phase Four - wire 50/60HZ) | Power Output | Hourly Production (KG) | |||||||
| Rated Power | Incoming Line Voltage | Incoming Line Current | DC Current | DC Voltage | Intermediate Frequency Voltage | Intermediate Frequency | Steel | Copper | Aluminum | |
| KGPS--50 | 50KW | 380V | 80A | 100A | 500V | 750V | --8KHZ | 125 | 282 | 234 |
| KGPS--100 | 100KW | 380V | 160A | 200A | 500V | 750V | 1--8KHZ | 250 | 564 | 468 |
| KGPS--160 | 160KW | 380V | 256A | 320A | 500V | 750V | --8KHZ | 400 | 902 | 749 |
| KGPS--200 | 200KW | 380V | 320A | 400A | 500V | 750V | 1--8KHZ | 500 | 1128 | 936 |
| KGPS--250 | 250KW | 380V | 400A | 500A | 500V | 750V | 1--8KHZ | 625 | 1410 | 1170 |
| KGPS--400 | 400KW | 380V | 640A | 800A | 500V | 750V | --8KHZ | 1000 | 2256 | 1872 |
| KGPS--500 | 500KN | 380V | 800A | 1000A | 500V | 750V | --8KHZ | 1250 | 2820 | 2340 |
| KGPS--750 | 750KN | 380V 660V |
1200A 680 |
1500A 850A |
500V 880V |
750V 1300V |
0.4-8KHZ | 1875 | 4230 | 3510 |
| KGPS--1000 | 1000KW | 380V 660V |
1600A 912A |
2000A 1140A |
500V 880V |
750V 1300V |
0.2-6KHZ | 2500 | 5640 | 4680 |
| KGPS--1500 | 1500KW | 380V 660V |
2400A 1360A |
3000A 1700A |
500V 880V |
750V 1300V |
0.2--1KHZ | 3750 | 8460 | 7020 |
| KGPS--2000 | 2000KW | 660V 1250V |
1850A 1000A |
2273A 1212A |
880V 1650V |
1300V | 0.2--1KHZ | 5000 | 11280 | 9360 |
| KGPS--2500 | 2500KW | 660V 1250V |
2310A 1257A |
2840A 1515A |
880V 1650V |
1300V | 0.2-0.5KHZ | 6250 | 14100 | 11700 |
| KGPS--3500 | 3500KW | 660V 1250V |
3260A 1710A |
4000A 2100A |
880V 1650V |
1300V | 0.2-0.5KHZ | 8750 | 19740 | 16380 |
| Working temperature: steel 1200 ℃ copper 900 ℃ aluminium 500 ℃ Power consumption: Steel 350-550KWHT Copper 150-300KWHT Aluminium 180-400KWHT | ||||||||||
※Ton power consumption is related to power, frequency, temperature, workpiece appearance, density, furnace insulation and other factors.
Selection of frequency: The heating frequency is directly related to the electrical efficiency and needs to be correctly selected. Please refer to the following table:
|
Frequency (Hz) |
300 |
500 | 1000 | 2500 | 4000 | 6000 | 8000 | 1000-15000 | 15000 |
|
Cylinder diameter (mm) |
160 |
70-160 |
55-120 |
35-80 |
30-50 | 20-35 | 15-40 | 10-15 |
＜10 |
|
Plate thickness (mm) |
160 |
65-160 |
45-80 |
25-60 | 20-50 | 20-30 | 12-40 | 9-13 |
＜9 |
Tag list： Heating Equipment For Steel Billets Before Rolling, Heating Of Square Billet Fittings
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Regarding HENG YANG
We possess over 10,000 square meters of modern, company-owned factory space. Equipped with specialized electric furnace production lines and advanced manufacturing and testing equipment, the company boasts a self-developed R&D team and a comprehensive after-sales service department. Our products specialize in melting metals and alloys, particularly steel, and are extensively applied in sectors including casting, steelmaking, nickel-based alloys, high-temperature alloys, soft magnetic metals, powder metallurgy, and related fields.
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Hengyang is a high-tech private enterprise integrating R&D, production, and marketing of induction heating equipment including intermediate frequency furnace. We are also one of the largest leading intermediate frequency furnace manufacturers in China.
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